Rugged Radios Replacement Foam Headset Ear Seals | Pair

Refresh a compatible headset with Rugged Radios replacement foam ear seals, sold as a pair. Worn or compressed cushions can affect comfort and the fit around your ears; replacing them helps restore the ear-cup seal rather than replacing the complete headset.

Choose Small or Large

• Small — EARSEAL-F-S: the listed option for children and smaller adults.
• Large — EARSEAL-F-L: the listed option for most adults.
• Both options are supplied as a pair of foam ear seals.

Choose for the wearer and the actual ear-cup arrangement, not just a size name. The existing product application is Rugged Radios headsets; confirm the headset model, cushion attachment and fit before ordering if you are unsure. Do not assume these fit another brand or every headset simply because the ear cups look similar.

Comfort and communications in motorsport

For circuit-racing pit crews, rally support and off-road teams, comfortable headsets and a proper ear-cup seal support usable listening during long sessions. Clear crew communication helps coordinate pit work, vehicle problems and instructions. Ear seals are one part of that system: microphone position, wind protection, wiring and the radio or intercom also matter.

These replacement cushions do not upgrade the headset's electrical compatibility and are not a standalone hearing-protection device. No noise-reduction rating or guaranteed sound isolation is established for these ear seals in this listing.

Before fitting

Check the original cushions and how they attach, then follow the headset manufacturer's replacement instructions. Fit both seals securely, check the seal around each ear and perform a listening and microphone check before returning the headset to use. Inspect cushions that are split, flattened, loose or otherwise worn.

The listing is for the ear-seal pair only. A headset, microphone, cable and other accessories are not included.

Related headset maintenance

If the microphone cover also needs replacing, compare the Rugged Radios high-wind mic muff and check its listed microphone applications. Ear cushions and microphone covers serve different purposes and must each fit the exact equipment.

Browse headset parts and accessories, Rugged Radios headset parts and the Rugged Radios range. For assistance, send your headset model and photos of the existing cushions and mounting.

NZ and Australian communications expertise

Harris Race Radios™ is the Exclusive Official Authorised Distributor and Dealer for Rugged Radios in Australasia. We supply, install, engineer and repair communications equipment, helping match headsets, ear seals, microphones, helmet audio and radio interfaces.

Rex Harris is a degree-holding radio electronics engineer, an Approved Radio Engineer and an Approved Radio Certifier, RSM ARC127 and ARE127. His motorsport radio experience dates from the 1975 Marlboro Series Grand Prix. Aaron Harris brings active racing and professional race-engineering experience, including Porsche Carrera Cup and endurance racing, to the practical demands of track equipment. Their distinct expertise supports selection and fault diagnosis.

Contact Rex on 021 682 912 or rex@raceradios.co.nz. See our expert motorsport advice page.

Frequently asked questions

Are the ear seals sold singly or as a pair?

They are sold as a pair.

What is the difference between Small and Large?

Small, EARSEAL-F-S, is listed for children and smaller adults. Large, EARSEAL-F-L, is listed for most adults. Check fit for the wearer and the headset.

Will they fit my headset?

The listed application is Rugged Radios headsets. Confirm your exact model, cushion attachment and size with our team before ordering if uncertain.

Why replace worn ear cushions?

Worn or compressed cushions can affect comfort and the seal around the ear. A suitable replacement pair helps restore that fit.

Do these have a hearing-protection rating?

No separate noise-reduction rating is established for these ear seals in this listing. Do not treat replacement cushions as standalone rated hearing protection.

Is a headset included?

No. This listing is for the replacement foam ear-seal pair only.