CHT Sensor Guide

AiM CHT (Cylinder Head Temperature) Sensor Guide

This guide explains how the AiM CHT sensor works, what temperatures you should expect, and how to diagnose issues using MyChron 5 and MyChron 6 data. This information is tailored for kart racers in New Zealand and Australia.

What the CHT sensor measures

The CHT sensor measures the temperature of the cylinder head by using a special washer that sits under the spark plug. It is essential for monitoring:

  • Air‑cooled engines (Briggs, Yamaha, Vortex Mini Rok)
  • Engine safety and reliability
  • Jetting and tuning accuracy
  • Overheating or detonation risk

Why CHT matters

Air‑cooled engines rely heavily on airflow and mixture for cooling. CHT gives a direct indication of how hot the engine is running, helping you:

  • Prevent overheating
  • Tune jetting correctly
  • Diagnose airflow issues
  • Monitor engine health over time

Ideal CHT temperature ranges

Engine Ideal CHT
Briggs & Stratton 150–180°C
Yamaha KT100 180–200°C
Vortex Mini Rok 160–180°C

How to read CHT data

In AiM RaceStudio 3, CHT appears as a smooth rising curve. Look for:

  • Warm‑up phase: steady rise to operating temperature
  • Stable phase: temperature holds within ideal range
  • Spike phase: sudden rise indicates airflow or jetting issues

Common CHT problems and symptoms

Symptom Likely Cause Fix
CHT too high Lean jetting, blocked airflow, hot weather Increase jet size, improve airflow
CHT too low Rich jetting, cold weather Reduce jet size
Erratic readings Loose spark plug or sensor washer Tighten plug and check washer
Sudden spikes Detonation or airflow blockage Check jetting and cooling shrouds

How to tune using CHT

CHT is one of the best tuning indicators for air‑cooled engines:

  • High CHT: engine running lean → increase jet size
  • Low CHT: engine running rich → decrease jet size

For Yamaha, Briggs, and Vortex Mini Rok engines used in NZ & AU, CHT is more reliable than EGT for tuning.

Maintenance tips

  • Ensure spark plug is tightened correctly
  • Inspect the CHT washer for damage
  • Keep wiring away from ignition interference
  • Check airflow shrouds and cooling ducts

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